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UCL Hospitals

MEDICAL IMAGING GROUP
UCL and UCL Hospital

Cranioplasty Unit

 

The University College London Hospitals NHS Foundation Trust
Departments of Medical Physics & Bioengineering
Rosenheim Building
25 Grafton Way
London WC1E 6DB

Tel: +44 (0)20 7380 6990
Fax: +44 (0)20 7380 6985
email: cranioplasty@medphys.ucl.ac.uk

 

COMPUTERISED TITANIUM CRANIOPLASTY

THE SERVICE
CT SCAN PROTOCOL
THE COST


Views of patient before and after insertion of cranioplasty plate

 

 
3D computerised image of the defect and a finished plate

 

The Cranioplasty Unit at UCLH is able to provide highly accurate titanium plates, using a computerised technique based on axial CT scans of the skull and defect. We have been providing this service since 1990 and have a great deal of experience with the design and manufacture of titanium cranioplasty plates.

A 3D image of the skull is generated from the CT scans, acquired either here or from any scanner that is compatible with our 3D workstation, or sent across the Internet. The scanners we support are listed below and we can arrange to add further scanners to this list if necessary.

The 3D image provides us with all the required information about surrounding bone thickness and most suitable attachment sites. Mirror imaging is often used to restore contour for bi-lateral defects. A life-size model of the defect is then automatically produced on a computer numerically contolled (CNC) mill. A mould is prepared from the model incorporating the design of the plate, and the plate is then constructed by pressure forming sheet titanium from the mould of the recontoured skull1.

Plates can be prepared for the repair of pre-existing defects or prior to surgery eliminating the need for a second operation to fit the plate. We supply the anodised titanium plate, together with the titanium screws, ready for insertion.

1. Joffe JM, McDermott PJC, Linney AD, Mosse CA and Harris M. Computer Generated Titanium Cranioplasty: Report of a new technique for repairing skull defects. British Journal of Neurosurgery 1992; 6: 343-350.


THE SERVICE

When using this service, we would like you to provide us with the following:

A referral letter to the Cranioplasty Unit indicating your requirements. This should include the patient's name and age and when the plate is required. Also, it would be most helpful if you could provide us with clinical information if the site of the defect could affect the design or the attachment features of the plate. (Eg. elimination of frontal sinuses, or when a defect is in a position involving an area known to have thin bone, such as within the temporal fossa, or if there is to be any further removal of bone at time of fitting the plate.) Plates are usually made within 3 weeks, but for urgent cases this could be a few days. Please enclose an order number or arrange for your Finance Department to raise an order. For private patients the invoice will normally be sent directly to the Consultant requesting the plate.

A tape or discs containing CT scan data of the skull. This should be sent to the Cranioplasty Unit at the address below. The recommended protocol for CT scanning is stated below. Please give your radiographers this information.

CT SCAN PROTOCOL

Position the patient's head in the headrest so that as many slices as possible pass through the defect. Once positioned make sure the patient does not move during the scanning session to ensure good registration.

Scan the patient with contiguous sequential slices to cover the area of the defect and at least 2cm of the surrounding tissue. We recommend a slice separation of no greater than 3mm through the defect. If you have a helical scanner then 3mm or 5mm spacing could be used with the slices re-interpolated to 1.5mm or 2.5mm. Keep the field of view constant, do not alter the couch height, and if possible use no gantry tilt. Standard reconstruction algorithms should be used.

The processed image data should then be stored on one of the listed archive media, or transferred across a network. Send the tape or discs to the Cranioplasty Unit at the address below. It is helpful initially if you could also send a film containing the scanogram and a few of the scans. This verifies scaling, any gantry tilt and orientation.

Please contact us if you have any queries about scanning or if your scanner is not listed here before scanning the patient.

 

THE COST

PLATES

We have 4 categories of the plates depending on the size and the complexity: small, medium, large and complex. Please call for the current prices.

An estimate can be given after seeing the CT scans.

SCREWS

We specify the size of the bone screws to be used with the plates: they are 2mm in diameter, 6mm/4mm in length. You can use your own choice of titanium screws, or we can supply the Stryker bone screws for you with extra costs.

 

 

 
The construction of a primary pre-operative cranioplasty plate


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